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Vacuum Trucks With 8CBM Tank Capacity

Vacuum Trucks With 8CBM Tank Capacity

•SINOTRUK 4×2 Truck Chassis
•Capacity 8000L Sewer Tank
•Italy MORO PA70A Pump
•MC11.39-30 Euro 3 Engine
•Vacuum Suction Depth 8m
•Pump Capacity 720m3/hour

Description

BRIEF

 

The Vacuum Truck, a specialized vehicle engineered for the collection and transportation of sewage and sludge, represents a crucial component in modern sanitation infrastructure. Mounted on the robust HOHAN 4x2 truck chassis, this Vacuum Sewer unit embodies efficiency, durability, and functionality.

At its core, the Vacuum Sewer system integrates seamlessly with the truck chassis, comprising a subframe meticulously connected to the chassis to ensure stability and structural integrity during operation. This foundational design element not only enhances the truck's performance but also facilitates the seamless integration of essential components.

Central to the Vacuum Truck's operation is its cylindrical tank, strategically positioned atop the subframe. Crafted from high-quality materials, the tank boasts a robust construction capable of withstanding the rigors of sewage and sludge collection. Its sizable capacity enables the efficient containment and transportation of waste materials, optimizing operational efficiency and reducing downtime.

Facilitating the loading and unloading process, the Vacuum Truck features a hydraulically opening full-diameter tailgate. This innovative design element streamlines the disposal process, allowing for swift and hassle-free discharge of collected waste materials. Moreover, the tailgate's hydraulically powered mechanism ensures reliability and ease of use, further enhancing the operator's experience.

Integral to the Vacuum Truck's functionality is its vacuum system, powered by the Power Take-Off (PTO). Leveraging the truck's mechanical power, the vacuum system utilizes suction to extract sewage and sludge from designated collection points, ensuring thorough and efficient waste removal. This advanced system not only simplifies the collection process but also minimizes environmental impact by effectively containing and transporting waste materials.

In summary, the Vacuum Truck represents a pinnacle of engineering excellence, combining cutting-edge design with robust construction to deliver unparalleled performance in sewage and sludge management. With its innovative features and reliable operation, this specialized vehicle serves as a cornerstone of modern sanitation infrastructure, facilitating the maintenance of clean and hygienic environments for communities worldwide.

 

Vacuum Truck Map

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Application:

 

The purpose of the vacuum truck is to clean cesspools by suction and transport fecal liquids to disposal sites. Its specialized components include a tank, powered vacuum pump, signal safety device, suction hose with a receiving manhole, pipeline control valves, platforms, and supplementary electrical equipment. Tank filling occurs through vacuum suction generated by the pump, gravity discharge from the tank, or air pressure provided by the vacuum pump.

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Features

 

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Hydraulic Open Rear Lid

1) Stainless Steel Discharge Valve: 4-inch Diameter, Male Flange Connection

2) Tank Skirt at Rear: Minimizes Secondary Pollution Risks

3) Durable Wing Clamps: Built for Heavy-Duty Applications

4) Inspection Window: Allows for Easy Monitoring and Checking

 

Tipping Tank

1) Dual-Action Cylinders Operate on Both Sides, Spool Valve Body Controls the Rear Door, Hoist, and Vibrator.

2) Transparent Acrylic Sight Glass

3) Overfill Prevention Release Valve

4) Ascend Using a Ladder with 25mm Tubular Handrails

5) Carrier for Spare Tires

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1) Large stainless steel suction tubes, elbows, and valve fittings are offered.

2) Steel hose tray and side marker lamps with check functionality.

3) Dependable double-acting cylinders sourced from top-quality Chinese suppliers.

4) Comprehensive pump workstation with gauges and controls provided.

5) Robust tank pads designed for heavy-duty usage.

6) Various sizes of suction hoses (2", 2.5", 3") are available for a seamless connection.

 

Fitting and Components

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SPECIFICATION

 

1)      CHASSIS BRAND/MODEL

HOHAN/ ZZ1185K5113C1

Wheel Drive

4×2

2)      ENGINE

Model/Make

MC07.28-30/SINOTRUK

Type

4 cycle & water cooled, 6 in line and replaceable dry type liner

Displacement

6.87L

Fuel Type

Diesel

Net Power Output / Speed

206kw(280hp) /2300rpm

Torque/ Output / Speed

1100N.m/1200-1800rpm

Bore × Stroke

108×125mm

Weight

640kg

Compression Ratio

16.5:1

Aspiration

Turbo-charged

Engine Lubrications

Engine lubrication shall be of the full force feed type and driven by gear. Oil filtration shall be preferably with two replaceable cartridge filters. An oil cooler shall be incorporated in the lubrication system.

Certified Engine Data

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showing net power, torque, and specific fuel consumption curves at governed rpm at sea level and 2500 m elevation.

3)      FUEL SYSTEM

Fuel Tank Material

repairable steel and properly ventilated

Full Tank Capacity

300L

Filler Cap

Lockable

Injection Pump

Electrical control, high-pressure common rail

Injectors

accessible, interchangeable, and readily removable

Fuel Filters

two in series with water & sediment trap. Filter readily removable for quick maintenance.

Oil Sump

Made from repairable steel.

4)      COOLING SYSTEM

Medium

Water coolant

Upper and lower channels/tank

Made from aluminum 

Properly mounted to withstand shocks and strains likely to be encountered in operation.

Cooling Fan

Silicone oil cooling fan

Thermostat

Tropical type 71 thermostat

Warning device

Audible & visual

5)      AIR INTAKE SYSTEM

Heavy duty, dry type fitted with pre-cleaner cyclone type

6)      EXHAUST SYSTEM

Emission Standard

Euro 3

Sound Level

Sound level <85dm

7)      ELECTRICAL

Battery

Heavy duty, 2×12V, 180 Ah at 20 hours rating.

Horns

electrical

Lighting

Two adjustable headlights with high and low beams, two parking lights, two combination stop, tail, and direction lights, cabin interior lights, backup lights with automatically activated warning devices, instrument panel light, two reflectors and clearance light, plate number light, hazard flasher any other light required by ICE standard motor vehicle safety regulation.

Starter Motor Capacity

5.5kw

Alternator Output

24V

8)      AIR SUPPLY SYSTEM

Compressor Capacity

0.85MPA

636(cc/r)

Warning Device

Audible and visible

Air Reserve Tank Capacity

40L

Valves

Heavy duty

Connection and Coupling

Heavy duty

Airline

As SINOTRUK standard from air pipe to air filter to air compressor to engine

9)      STEERING

Model/Make

D50 power steering/ SINOTRUK

Position

Left-hand installed steering

Power Assisted

Hydraulic power-assisted steering system

Power Steering Pump

Gear driven directly mounted to the engine

10)   TRANSMISSION

Model/Make

DC7J100TC/ Dachi

Type

Heavy-duty manual, constant & synchromesh

Gear Numbers

7 speeds forward and one reverse speed (7×1)

11)   AXLE

Front Axle Model/Make

H153/SINOTRUK

Front Axle Type

Heavy duty "I – beam'' construction mounted on heavy-duty springs with heavy-duty shock absorber, spindles, kingpins, trust bearings, and wheel bearings in properly sized and matched with this rating.

Front Axle Rating

6 ton

Rear Axle Model/Make

153/SINOTRUK

Rear Axle Type

heavy-duty, full–floating

Rear Axle Rating

10 ton

12)   SUSPENSION

Front

Heavy duty semi-elliptical front spring 9 no. leaf spring

Rear

Heavy duty rear spring 12 no. leaf spring

13)   BRAKE

Type

Pneumatically operated

Service Brake

All-wheel dual system.

Pneumatically operated, the wheels are equipped with a drum and manually adjustable type brake shoe.

Front and rear Drum type.

Parking Brake

To be a mechanical spring-operated type acting on the rear axle, capable of holding the fully loaded truck (front or reverse) on a 20% gradient.

Engine Brake

Manufactures standard pneumatically operated engine brake with an operating switch located within the driver's reach to be installed.

Brake Performance

Service brakes are capable of controlling and holding the fully loaded truck on a 20% grade.

It is consistently bringing the fully loaded truck to a complete stop within 12 meters from a speed of 32 km/hr on a hard, dry-level road free from loose material

14)   WHEEL & TIRES

Wheels

Single front wheel, dual rear wheels

Rims

7.5

Tires

10.00R20,18PR tube type, and heavy-duty type. A spare tire, assembled with a rim installed on a strong lockable carrier.

Spare Tire

1 no. same size with truck wheels and tires

15)   CABIN

Model

H77L

Type

Forward tilting

Construction

all steel construction

Instrument and Controls

All gauges and meters are to be indicated in metric unit

No. of Seats

1 driver plus two passengers

Driver Seats

Adjustable & separate from passengers' seat

Passenger Seat

Fixed

Seat Belt

Equipped (for driver and passenger)

Mud Flap

Equipped

Safety Equipment

Fire extinguisher 2kg

Cab Mounting Steps

Equipped

Hand Holds Internal

one grab handle at the driver's side & one at the passenger side shall be provided

Audio System

FM/AM, SW, 4 Band radio MP3, two speakers & antenna

16)   CHASSIS

Frame

Heavy-duty construction and capable of withstanding the strain of rigorous on and off-road surface

Bumper

Heavy-duty front and rear steel bumpers be installed

Towing Device

Front towing device and rear trailer coupling be fitted on the chassis frame

17)   CARGO BODY

Ground Clearance

280mm

Wheelbase

4500mm

Overall Length

7200mm

Overall Width

2496mm

Overall Height

3290mm

Rear Overhang

1300mm

Subframe

A separate chassis shall be used for mounting the sewage tank.

18)   PERFORMANCE

Turning Radius

7m

Grade Ability

35% (20-30km/h)

Maximum Speed

95km/h

Fuel Consumption

198g/kW.h

19)   EMPTIER TANK

Material

Mild Steel, Grade Q235, Tensile δ5/% Yield Strength 235Mpa, Thickness 6mm

Tanker Size: Diameter 1640 mm

Tank Style

Cylindrical type, equipped with splash walls/ baffle plates and reinforced around the circumference.

Two heavy-duty hinges support the tank's rear door.

Exterior

Sanded before spray painting and spray painted with two coats of superior quality anti-corrosive primer and two coats of enamel metal paint

Interior

Surface preparation and finish of Tank's Interior with two coats of Epoxy coating to resist corrosion (Manufacturer warrantee that the tank's Interior resists aggressive wastewater)

Filling Level Indicator

2 nos Indicator mark on the tank for maximum and minimum level of Acrylic Sight Glass furnished

Loading & Unloading

·      Height from ground to suction hose 1.4 m

·      Tailgate tightly locked, two suitably dimensioned double-acting hydraulic cylinders affect the raising and lowering of the door. The door be raised through a minimum angle of 80° to the vertical. Locking and sealing of the rear door be done by hand wheel-operated bolts, of a robust design located circumferentially on the tank's rear end of the shell.

·      Provided Vacuum limiting valve and drain-off valve

·      Outlet from the tank provided with a quick connect coupling interface.

20)   VACCUM PUMP

Model/Make

PM80A /Italy MORO

Type

Heavy duty Rotary blade/vane type

Cooled

Air

Free Air Flow

12000 liters/ min (720m3/hour)

Continuous Duty Vacuum

80%, 23.6 in Hg

Max Vacuum

95%, 28 in Hg

Max. Operating Absolute Pressure

3 bar,

Power required at max vacuum

14kw, 20.4hp

Power required at max Pressure

34kw, 46.2hp

Oil tank capacity

3.7liters

Max. Speed

1400rpm

Working Speed

1000-1100rpm

Vacuum Suction Depth

8m

Performance Curve

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Overflowing

Air pump to safeguard pump from overflowing Sludge tank between the air pump and the tank.

Installation

The location of the pump installed is very accessible for routine and overhaul maintenance. it is installed by the left side of the emptier tank.

Control

Four-way-cock for suction and pressure manually controlled, safety valve for maintenance of the pressure. Adjusted pressure 0.5 bar.

Safety Device

Safety devices for overflow protection of the vacuum pump:

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1, Primary shut-off valve

2, Secondary shut-off valve

3, Air safety filter,

4, Vacuum relief valve

5, Pressure relief valve

6, Vacuum pressure gauge

7, Silencer (Oil catch muffler)

21)   SUCTION HOSE

Material

PVC along with quick connect coupling

Type

Flexible, lightweight heavy-duty, reinforced, oil resistant. The suction hose withstands 90% vacuum.

Diameter

Internal 76-80mm,3inch

Length

3m left and right side

Hose Tray

Two hose trays each one on the left and right, made of galvanized steel, Lockable storage compartments for hoses and other equipment along both sides of the tank

22)   COLOR

Light blue is the manufacturer's standard

23)   INSTRUMENTATION

Temperature Gauge

Manufacturer standard Provided

Pressure Gauge

Manufacturer standard Provided

Level Control

Manufacturer standard Provided

24)   WATER TANK

Capacity

25L

Material

plastic with soap dispenser

Purpose/Application

for hand cleaning

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